Engineer I - Automation

Provides specialist expertise and internal consultancy for the controls & automation system maintenance support across both sites and extends required technical support to users/maintenance team for automation systems at all stages of the start-up projects and during running of the plant operations. Ensures availability and reliability of all automation equipment & systems in the designated plant area, in a safe, efficient, and cost-effective manner in line with the Maintenance strategy.

• Ensures the provision of subject matter expertise for the assigned domain and provides counsel on all related areas to facilitate the achievement of maintenance strategy and functional objectives.

• Provides guidance and on-the-job training for junior colleagues and conducts knowledge sharing to facilitate achievement of team objectives and completion of tasks in an efficient manner, consistent with operating procedures and policy.

• Promotes the organization’s values and ethics in all activities within the team to support the establishment of a value-driven culture within the organization.

• Monitors the financial performance of the assigned activities versus budgets and ensures all activities are carried out in line with the approved guidelines while promptly reporting any variances to management.

• Provides inputs and implements policies, systems, and procedures for the assigned area to ensure all relevant procedural/legislative requirements are fulfilled while delivering a quality, cost-effective service.

• Maintains details (name, make, model, IP/node address, etc.) of Control & Automation Hardware installed in the area.

• Maintains details of licenses for Control & Automation Hardware/Software.

• Maintains details of Hardware/Software/Licenses of Robots in the area.

• Ensures all engineering workstations are loaded with the latest software revisions and patches.

• Assesses risks of Control & Automation System failures in the area and develops risk management plans.

• Effectively manages Control & Automation spares and part management contracts.

• Assesses obsolescence of spares in the warehouse and takes appropriate action.

• Decides on control & automation spare stocking based on risk, lead time, consumption, component life, etc.

• Ensures backup copies of updated PLC & Network programs are maintained for system recovery when required.

• Coordinates with IT to manage Asset Center Software.

• Coordinates with IT to backup industrial computers running Control & Automation Software.

• Assists EMD and IMD teams in Level 1 & above control system diagnosis and rectification.

• Ensures control & automation systems are reliable and operate as per design requirements at all times.

• Evaluates, facilitates, monitors, and controls remote access of contractors to EGA equipment.

• Provides remote assistance for troubleshooting control & automation related issues.

• Facilitates Robots Control System maintenance.

• Supports other Area Automation Engineers as needed while providing subject matter expertise.

• Develops training programs/material for the Smelter Maintenance E & I Team on Control & Automation systems.

• Communicates implemented Control & Automation system changes to the maintenance/operation team.

• Identifies and plans control & automation system obsolescence replacements/upgrades at optimum cost and timeframe without affecting production.

• Supports Area Maintenance, Engineering, and IT Project Teams for major control & automation system upgrades and additions.

• Explores upcoming control & automation technologies and evaluates their application in the assigned area.

• Complies with all area safety requirements and is aware of safety risks within Smelter Maintenance.

• Attends toolbox meetings and participates in Control & Automation related incident investigations and quality audits.

• Ensures all Control & Automation systems are safe and compliant with environmental regulations.

• Programs equipment for safe operations when process changes occur, adhering to EGA’s change management system.

• Provides subject matter expertise and supports identification of opportunities for continuous improvement and sustainability of systems, processes, and practices in line with global standards, productivity, and cost optimization.

• Prepares timely and accurate sectional statements and reports to meet EGA and departmental policies and quality standards.

• As per the delegation of authority and in compliance with company policies and procedures.

• Bachelor’s Degree in a relevant field of Engineering (Electrical / Electronics / Instrumentation).

• Specialization (Masters/Diploma) in Control & Automation and/or Instrumentation.

• 8 years of Control & Automation experience in Smelter/Heavy Industry or C&A Projects, with at least 3 years in a supervisory role.

• Excellent knowledge of Control/Automation Systems, Programmable Logic Controllers (PLCs), and Real-Time Systems (SCADA).

• In-depth experience with Rockwell-based Automated Control Systems & Products: PLCs, OSI Pi (Real Time Databases), FT View SE, Panel View, Control Logix, and RS Networks.

• Proficient in troubleshooting complex automation/controls issues.

• Good working knowledge of CMMS/SAP.

• Familiarity with Permit to Work (PTW) and LOTOV systems for safe independent work.

• Strong interpersonal and communication skills.